LK Die Casting Machine / 2024-07-15 10:55:58
Mold-making is a complex and precise project involving multiple steps and multiple pieces of equipment. Choosing the right mold-making machine is the key to
ensuring mold quality and production efficiency.
This article will introduce in detail the various machines and equipment used for mold-making, including their working principles, application scenarios and their
importance in the mold-making process.
I hope that through this article, readers can fully understand the various machines and equipment required for mold making and make reasonable choices in practical
applications.
Classification of mold-making machines
Mold-making machines can be divided into the following categories according to their functions and uses:
CNC machining center
Electric spark-forming machine
Wire cutting machine
Grinding machine
Polishing machine
Injection mold machine
Die-casting mold machine
Below we will introduce in detail each machine and equipment and its application in the mold-making process.
CNC machining center
1. Equipment introduction
CNC machining center (Computer Numerical Control Machining Center) is a multifunctional processing equipment controlled by a computer numerical control system. It
can achieve high-precision milling, drilling, boring tapping, and other processing operations.
2. Working Principle
CNC machining centers control the tool's motion trajectory and machining parameters through pre-programmed numerical control codes.
The operator only needs to input the machining program, and the machine can automatically complete the complex machining tasks.
2. Application Scenarios
CNC machining centers are widely used to manufacture various high-precision and complex-shaped mold parts, especially for the machining of metal molds.
Importance
CNC machining centers have the advantages of high precision, high efficiency and high degree of automation, and are indispensable and important equipment in modern
mold manufacturing.
EDM
1. Equipment Introduction
2. Electrical Discharge Machining (EDM) is a processing equipment that removes metal through electric spark discharge, which is suitable for processing high-
hardness and high-brittle materials.
2. Working Principle
The EDM removes the surface material of the workpiece layer by layer through the electric spark discharge between the electrode and the workpiece, thereby
achieving the purpose of precision molding.
3. Application Scenarios
Electrical Discharge Machining is often used to manufacture mold parts with complex shapes and high hardness, such as carbide molds and high-strength steel molds.
4. Importance
Electro-discharge machining (EDM) is one of the important equipment in mold manufacturing, as it can process materials and shapes that cannot be processed by
traditional cutting methods.
Wire Cutting Machine
1. Equipment Introduction
Wire Cut Electrical Discharge Machining (WEDM) is a device that uses a moving thin metal wire as an electrode to cut metal through electric spark discharge.
2. Working Principle
The wire-cutting machine cuts the workpiece into the required shape and size through an electric spark discharge between the electrode wire and the workpiece.
The electrode wire moves continuously during the cutting process, thereby realizing the processing of complex shapes.
3. Application Scenarios
Wire-cutting machines are widely used in the manufacture of high-precision and complex-shaped mold parts, such as stamping molds and precision parts molds.
4. Importance
Wire-cutting machines can achieve high-precision cutting processing and are ideal for manufacturing complex-shaped molds.
Grinding Machine
1. Equipment Introduction
A grinding Machine is a device that removes material from the surface of a workpiece through grinding, which is used to improve the surface quality and dimensional
accuracy of the workpiece.
2. Working Principle
The grinding machine contacts the workpiece surface with a high-speed rotating grinding wheel to perform grinding processing, remove excess material from the
workpiece surface, and achieve a smooth and flat effect.
3. Application Scenarios
Grinding machines are widely used in the finishing stage of mold manufacturing to improve the surface finish and dimensional accuracy of the mold.
4. Importance
Grinding machines can significantly improve the surface quality and accuracy of the mold and are indispensable equipment in the mold manufacturing process.
Polishing Machine
1. Equipment Introduction
A polishing Machine is a device that performs finishing processing on the surface of a workpiece through a polishing medium to improve the surface finish and
aesthetics of the workpiece.
2. Working Principle
The polishing machine removes tiny bumps and scratches on the surface of the workpiece through the friction between the polishing wheel or polishing cloth and the
workpiece surface, thereby achieving a mirror effect.
3. Application Scenarios
Polishing machines are widely used in the final stage of mold manufacturing to improve the surface finish and aesthetics of the mold.
4. Importance
Polishing machines can significantly improve the surface quality and visual effect of the mold and are indispensable equipment in the mold manufacturing process.
Injection Mold Machine
1. Introduction to the Equipment
Injection Mold Machine is a device used to manufacture injection molds and is widely used in the production of plastic products.
2. Working Principle
The injection mold machine injects plastic raw materials into the mold cavity by heating and pressurizing and forms the required plastic products after cooling.
3. Application Scenarios
Injection mold machines are mainly used to produce molds for various plastic products, such as home appliance housings, automotive interiors, and electronic
product housings.
4. Importance
Injection mold machines are key equipment for the production of plastic products and can achieve high-efficiency and high-quality production of plastic products.
Die Casting Mold Machine
1. Introduction to the Equipment
Die Casting Mold Machine is a device used to manufacture die-casting molds and is widely used in the production of metal products.
3. Working Principle
The die-casting mold machine injects molten metal into the mold cavity through high pressure and forms the required metal products after cooling.
4. Application Scenarios
Die-casting mold machines are mainly used to produce molds for various metal products, such as automotive parts, household appliances, and electronic products.
5. Importance
Die-casting mold machines are key equipment for the production of metal products and can achieve high-efficiency and high-quality production of metal products.
Selection Guide for Mold-Making Machines
1. Select equipment according to demand
When selecting a mold-making machine, you should choose the appropriate equipment type and specifications according to production needs.
For example, for mold parts with high precision and complex shapes, you can choose CNC machining centers and wire-cutting machines; for the processing of hard
materials, you can choose EDM machines.
2. Consider equipment performance
When selecting a mold-making machine, you should consider the processing accuracy, efficiency, and stability of the equipment. High-performance equipment can
improve production efficiency and mold quality, and reduce processing time and cost.
3. Pay attention to brand reputation
Choosing a brand with a good reputation just like LK and after-sales service can ensure the quality and after-sales guarantee of the equipment. Before purchasing
equipment, you can refer to the evaluation and suggestions of other users.
4. Comprehensive consideration of cost
When selecting a mold-making machine, you should comprehensively consider the purchase cost, operation cost, and maintenance cost of the equipment. Choosing
equipment with high-cost performance can reduce the overall production cost.
Future development trends of molding machines
1. Intelligence
With the development of artificial intelligence and Internet of Things technology, molding machines will gradually become intelligent. Through data analysis and
intelligent control, molding machines can achieve fully automated production and intelligent monitoring, improving production efficiency and product quality.
2. High precision
Future molding machines will have higher processing accuracy and can produce more precise molds and products. High-precision equipment can meet the ever-increasing
product quality requirements and enhance market competitiveness.
3. Multifunctionality
Molding machines will develop in the direction of multifunctionality, and one device can complete many different types of mold manufacturing tasks. For example,
the future CNC machining center may have multiple functions such as milling, drilling, boring and tapping at the same time to meet the processing needs of complex
molds.
Green and environmental protection
With the continuous improvement of environmental protection requirements, molding machines will continue to improve in energy conservation and emission reduction.
Use environmentally friendly materials and processes to reduce waste and pollution during processing and achieve green manufacturing.
Summary
Molding machines play an important role in modern manufacturing and are key equipment to ensure mold quality and production efficiency.
By choosing the right molding machines, enterprises can improve production efficiency, reduce production costs, and ensure product quality.
In the future, with the development trend of intelligence, high precision, and multi-function, molding machines will continue to play an important role in
industrial manufacturing and provide strong support for the development of all walks of life.
For more info, you can refer to: https://www.youtube.com/shorts/JLX410QV_kw
Contact LK Egypt to learn more info about the die-casting machine
LKAGENT OFFICE DCM
Address: Industry Zone, South of Port Said Kebly, Egypt
https://www.zazdiecasting.com/
Phone: +86 13598704163
Mobile: +20 101 304 3317 +20 150 181 8310
Email: jack@zazmae.com ahmedmahmoud@zazmae.com
#die cast tooling
#trivalent chromate
#rapid prototype casting
#a360 aluminum
#aluminum caster
#aluminum prototype
#ideal 55 slider parts
#density of aluminum kg/mm3
#magnesium sheet metal
#parts of a metal gate
#subcontracting of screw machining for the luxury sector
#wall aluminum
#die casting tooling
#tooling for die casting
#density of aluminium in kg mm3
#clear chromate
#es casting metals
#gating material
#prototype aluminum
#sigma castings
#subcontracting of screw-machining for household appliances
#we squeeze to please machine
#aluminium gravity die casting
#aluminum part
#aluminum rapid prototyping
#nickel casting
#plunger tip for die casting machine
#rapid prototyping aluminium
Locking Force: 9000KN Die Height: 400-1000mm Space Between Tie Bars: 930x930mm Shot Weight: 13.5Kg Casting Area Max:2250c㎡
MoreLocking Force: 2800KN Die Height: 250-650mm Space Between Tie Bars: 560x560mm Shot Weight: 2.9Kg Casting Area Max:700c㎡
MoreLocking Force: 5000KN Die Heigh: 350-850mm Space Between Tie Bars: 760x760mm Shot Weight: 6.9Kg Casting Area Max:1250c㎡
MoreLocking Force: 4000KN Die Height: 300-700mm Space Between Tie Bars: 669x669mm Shot Weight: 4.7Kg Casting Area Max:1000c㎡
More