LK Die Casting Machine / 2024-08-13 16:27:26
2024-08-13 By Cherry
Application of yellow chromate solution in die-casting
products
In the field of modern industrial manufacturing, die-casting
products are widely used due to their efficient production
methods and good performance.
As an important surface treatment agent, yellow chromate
solution plays a key role in improving the quality and
performance of die-casting products.
Characteristics of yellow chromate solution
Yellow chromate solution is a chemical solution containing
chromate with unique chemical properties.
It can form a dense and stable protective film on the
surface of die-casting products, which have excellent
corrosion resistance, wear resistance, and decorative properties.
Advantages of the application of yellow chromate solution
in die-casting products
1. Enhanced corrosion resistance
Die-casting products are often exposed to various harsh
environments during use, such as humid, acidic, or alkaline media.
Yellow chromate solution can be used as an excellent surface
treatment agent, which can be evenly coated on the metal surface
by electroplating or spraying to form a protective film.
This film can effectively block damage to the external
environment to the metal substrate, thereby greatly extending
the service life of the die-casting product.
For example, in die-casting of automotive parts, parts treated
with yellow chromate solution can better resist corrosion from
road salt and moisture.
2. Improve wear resistance and mechanical properties
After treatment with yellow chromate, the mechanical properties
of die-cast products will be improved.
After this treatment, the products not only have increased
hardness but also significantly improved wear resistance.
This is particularly important for demanding industrial
applications, such as the automotive and aerospace fields, and
in some application scenarios that require frequent friction or
wear, such as mechanical transmission parts, the surface hardness
of die-cast products treated with yellow chromate solution is
improved and the wear resistance is significantly enhanced.
This helps to reduce the wear and replacement frequency of
parts and reduce maintenance costs.
3. Improve decorativeness
Because yellow chromate itself has bright colors, it can give
die-cast products a unique and beautiful appearance, making
their surfaces smoother and brighter, and improving the overall
texture and appearance quality of the products.
This is of great significance in areas such as consumer
electronics and household products and can increase the market
competitiveness of products.
4. Environmental protection and safety considerations
Although yellow chromate has many advantages, its potential
hazards cannot be ignored.
Hexavalent chromium is considered a carcinogen, so relevant
safety regulations must be strictly followed during use to
ensure that workers and the environment are not affected.
Many companies are studying alternative materials to reduce
the adverse effects on the environment and human health.
Application process and flow
1. Surface pretreatment
Before the yellow chromate solution treatment, the die-casting
products need to undergo strict surface pretreatment, including
degreasing, pickling, water washing, and other steps to remove
surface oil, oxides, and impurities to ensure surface
cleanliness and activation.
2. Yellow chromate solution treatment
The pretreated die-casting products are immersed in the
yellow chromate solution and reacted under certain temperatures,
time and concentration conditions to form a uniform protective
film on the surface.
3. Post-treatment
After the treatment is completed, post-treatment steps such
as water washing and drying are carried out to remove residual
solution and moisture to ensure product quality and stability.
Application case analysis
1. Automobile engine block
The automobile engine block is one of the typical applications of
die-casting products.
Through the treatment of yellow chromate the solution,
the corrosion resistance, and the wear resistance of
the cylinder surface is significantly improved, and it can
operate stably for a long time under high temperatures, high
pressure, and a harsh working environment.
2. Electronic equipment housing
In the field of electronic equipment, such as die-casting products
such as mobile phone housing and laptop housing, yellow chromate
solution treatment can not only provide good protection performance
but also make its appearance more fashionable and exquisite,
meeting consumers' high requirements for product appearance.
Future development trends and prospects
In summary, yellow chromate solution plays an indispensable
and important role in the die-casting industry.
It can not only improve product quality but also enhance
mechanical properties and aesthetics.
With the continuous advancement of industrial technology
and increasingly stringent environmental protection requirements,
the application of yellow chromate solution is also constantly
developing and innovating.
In the future, the development of more environmentally friendly
and efficient yellow chromate solution formulas and the
optimization of treatment processes will become the key
development direction.
At the same time, the combined application with other surface
treatment technologies will also bring more possibilities for
the performance improvement of die-casting products.
In short, the application of yellow chromate solution in
die-casting products are of great significance and value.
Through reasonable application and continuous technological
innovation, it will provide stronger support for the development
of the die-casting industry and bring more high-quality and
high-performance products to our lives.
For more info, you can refer to: https://www.youtube.com/shorts/JLX410QV_kw
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Locking Force: 9000KN Die Height: 400-1000mm Space Between Tie Bars: 930x930mm Shot Weight: 13.5Kg Casting Area Max:2250c㎡
MoreLocking Force: 2800KN Die Height: 250-650mm Space Between Tie Bars: 560x560mm Shot Weight: 2.9Kg Casting Area Max:700c㎡
MoreLocking Force: 5000KN Die Heigh: 350-850mm Space Between Tie Bars: 760x760mm Shot Weight: 6.9Kg Casting Area Max:1250c㎡
MoreLocking Force: 4000KN Die Height: 300-700mm Space Between Tie Bars: 669x669mm Shot Weight: 4.7Kg Casting Area Max:1000c㎡
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