Dongling Environmental Test Chamber

2024-09-27 by Cherry

Introduction

In modern manufacturing, die-casting machines, as efficient

and precise metal casting equipment plays a vital role

in product quality and production efficiency, and is 

widely used in automobile, electronics, and aviation 

industries. With the increase in market demand, it is 

increasingly important to ensure the quality and reliability

of die-casting products. 

Dongling Environmental Test Chamber, with its advanced 

technology, rich experience, and extensive industry influence

provides strong support for the performance testing and 

product quality assurance of die-casting machines, and 

demonstrates excellent value in the field of die-casting

machines.

Overview of Dongling Environmental Test Chamber

Dongling Environmental Test Chamber was established at the

forefront of many fields, focusing on precision testing 

and environmental simulation, and is committed to providing 

efficient solutions. Its equipment covers temperature and 

humidity testing, salt spray testing, vibration testing, 

etc., which can simulate various extreme environmental 

conditions and provide important data support for die-casting 

machines' research, development, and production.

Working principle of die casting machine

The die-casting machine injects molten metal into the mold

quickly to obtain high-precision castings. It's working 

process includes heating, injection, and cooling. Since 

the temperature, pressure, and cooling rate in the process

have a great influence on the final quality of the casting, 

the testing technology of Dongling Environmental Laboratory

can play an important role in these links.

Technology of Environmental Laboratory

1. Temperature Control Technology

During the die-casting process, temperature changes may 

cause changes in the physical properties of the metal. 

Dongling Environmental Laboratory's temperature and 

humidity testing equipment can simulate different production 

environments to help engineers understand the performance 

of materials under different conditions.

Precise temperature control is one of the core technologies

of Dongling Environmental Laboratory. During the operation 

of the die-casting machine, the stability of temperature is

crucial to the quality of the casting. Dongling Environmental

Laboratory can achieve precise control of temperature to ensure

that the temperature of the mold and liquid metal is always 

in the best state during the die-casting process.

Through advanced sensors and control systems, Dongling 

Environmental Laboratories can monitor temperature changes in 

real-time and make adjustments quickly to ensure that the 

temperature fluctuation is within a very small range.

2. Humidity Control Technology

Humidity is also an important factor affecting the operation

of the die-casting machine. Too high or too low humidity may

cause defects in the casting. Dongling Environmental 

Laboratory's humidity control technology can accurately 

adjust the ambient humidity according to different die-casting

process requirements. 

Whether in the dry northern region or the humid southern

region, the Dongling Environmental Test Room can provide

a suitable humidity environment for the die-casting machine,

thereby improving the quality of the castings.

3. Cleanliness control technology

During the die-casting process, the cleanliness of the 

environment has an important impact on the surface quality

and internal structure of the castings. Dongling Environmental

Test Room adopts advanced air purification technology, which

can effectively remove dust, impurities, and microorganisms

in the air to ensure the cleanliness of the die-casting 

environment. 

Through efficient filters and air circulation systems, 

Dongling Environmental Test Room can keep the indoor

air fresh and clean, providing a guarantee of the stable 

operation of the die-casting machine.

4. Intelligent control technology

The Dongling Environmental Test Room is equipped with an

advanced intelligent control system, which realizes the

automatic control and remote monitoring of environmental 

parameters. 

Users can view the operating status of the environmental 

test room in real-time through computers, mobile phones 

and other terminal devices, and adjust parameters

such as temperature, humidity, and cleanliness. Intelligent

control technology not only improves work efficiency but 

also reduces the error of manual operation, providing strong

support for the efficient operation of the die-casting machine.

5. Salt spray test

The salt spray test is mainly used to evaluate the corrosion

resistance of castings, which is especially important in 

the automotive and electronics industries. Dongling Environmental

Laboratory can provide standardized salt spray tests to 

ensure the durability of die castings in actual use.

6. Vibration and shock test

During the use of die castings, various vibrations and 

shocks may be encountered. Through the vibration test of 

Dongling Environmental Laboratory, the structural strength

and durability of castings can be evaluated to ensure that

they can withstand various pressures in the working environment.

Application examples of Dongling Environmental Laboratory

in die-casting machines

1. Improve the quality of castings

When a certain automotive parts manufacturer used a die-casting

machine to produce aluminum alloy automotive parts, it encountered

problems such as poor surface quality of castings and many 

internal pores. After analysis, it was found that this was 

caused by the unstable temperature, humidity, and cleanliness 

of the die-casting environment. 

The company introduced the Dongling Environmental Laboratory

to comprehensively optimize the die-casting environment. 

Through precise temperature control, the fluidity and

solidification speed of liquid metal is ensured, and the 

shrinkage and looseness of castings are reduced; through

reasonable humidity control, oxidation, and corrosion 

on the surface of castings are avoided; through efficient cleanliness

control, the surface finish, and the internal quality of castings

are improved. 

After a period of operation, the quality of the company's 

castings have been significantly improved, and the scrap

rate has been greatly reduced.

2. Improve production efficiency

During the production process, a die-casting company often 

needs to stop and adjust due to the unstable working environment

of the die-casting machine, resulting in low production efficiency.

The company uses the Dongling Environmental Laboratory to 

monitor and control the die-casting environment in real-time. 

Through the intelligent control system, the company can adjust

the environmental parameters at any time according to production 

needs to ensure that the die-casting machine is always in the 

best working condition. 

At the same time, the efficient air purification technology 

and stable temperature and humidity control of the Dongling 

Environmental Laboratory also reduces the failure rate and 

maintenance cost of the equipment and improve the reliability

and service life of the equipment. 

After a period of operation, the company's production efficiency 

has been greatly improved, and the economic benefits have been 

significantly improved.

3. Reduce energy consumption

When a die-casting company uses traditional environmental 

control equipment, the energy consumption is large and the 

cost is high. The company introduced the Dongling Environmental

Laboratory and adopted advanced energy-saving technology. 

By optimizing the air circulation system and temperature control

strategy, the Dongling Environmental Laboratory can minimize

energy consumption while ensuring environmental quality. At

the same time, the intelligent control system can automatically

adjust the operating status of the equipment according to 

actual needs, avoiding unnecessary energy waste. After a period

of operation, the company's energy consumption has been 

reduced by more than 30%, and production costs have been

effectively controlled.

The impact of Dongling Environmental Laboratory on the die-casting

machine industry

1.Promote technological progress in the industry

The advanced technology of Dongling Environmental Laboratory 

provides strong support for the development of die-casting

machine industry. Through precise temperature, humidity, 

and cleanliness control, Dongling Environmental Laboratory 

improves the quality and production efficiency of castings, 

and reduces energy consumption and production costs. 

The application of these technologies has promoted the 

technological progress of the die-casting machine industry,

prompting enterprises to continuously innovate and improve 

production processes and improve product competitiveness.

2. Improve industry standards

The high-quality products and services of Dongling Environmental

Laboratory has set a benchmark for the die-casting machine

industry. Its strict quality control system and advanced 

testing methods ensure the performance and reliability of the

products. The successful experience of Dongling Environmental

Laboratory provides a reference for other companies in the 

industry, prompting companies to improve their quality 

standards and management level, and promote the healthy 

development of the entire industry.

3. Promote industrial upgrading

As the market's requirements for casting quality and 

production efficiency continue to increase, the die-casting

machine industry faces huge challenges. The emergence 

of Dongling Environmental Laboratory provides a brand-new 

solution for die-casting machine companies. By introducing

Dongling Environmental Laboratory, companies can improve

product quality and production efficiency, reduce costs, and

enhance market competitiveness. 

This will promote the industrial upgrading of the die-casting

machine industry and promote the industry to develop in the 

direction of high-end, intelligent, and green.

Application Examples

Example 1: Development of automotive parts

At an automobile manufacturing company, Dongling Environmental

Laboratory worked closely with it to conduct a comprehensive

testing of newly developed aluminum alloy die-castings.

Some potential quality problems were found in the temperature

and humidity, salt spray, and vibration tests. After improvements,

the strength and corrosion resistance of the final castings

were greatly improved, and they successfully passed the 

strict quality standards.

Example 2: Optimization of electronic product housings

An electronic product company hopes to improve the quality 

of its die-cast aluminum housings. Through a series of 

tests in the Dongling Environmental Laboratory, it was 

found that the shell is easy to deform in a high-temperature

environment. The experimental data helped the R&D team 

adjust the production process, and the stability and reliability

of the final product were significantly improved.

Industry Impact

The technology of Dongling Environmental Laboratory not

only brings benefits to a single enterprise but also

plays a leading role in the entire industry. By providing

high-standard testing services, Dongling helps companies

improve product quality, reduce return rates, and customer

complaints, and thus enhance brand reputation. In addition,

the research results of the environmental laboratory have

also promoted the advancement of die-casting machine 

technology, making more companies willing to invest in 

environmental testing to ensure that their products can 

stand out from the competition.

Conclusion

Dongling Environmental Laboratory plays an important role 

in the field of die-casting machines with its advanced 

technology, rich application examples, and wide industry 

influence. The application of Dongling Environmental 

Laboratory in the field of die-casting machines demonstrates

the importance of scientific testing to product quality 

and industry development.

Through precise temperature, humidity, and cleanliness 

control, Dongling Environmental Laboratory improves the 

quality and production efficiency of castings and reduces 

energy consumption and production costs. At the same time, 

the successful experience of Dongling Environmental Laboratory

also provides a reference for the development of the 

die-casting machine industry, and promotes the technological

progress and industrial upgrading of the industry. 

In future development, Dongling Environmental Laboratory 

will continue to innovate, provide better products and 

services for the die-casting machine industry, and make 

greater contributions to promoting the development of the 

industrial field. 

Through advanced technology and professionals, Dongling 

helps enterprises remain invincible in the fierce market 

competition. With the continuous advancement of science

and technology, Dongling EnvironmentalLaboratory will 

continue to play its key role in the die-casting

industry and promote the entire industry to higher standards.

In short, the application of Dongling Environmental Laboratory

in the field of die-casting machines has important practical

significance and broad development prospects. Whether 

it is to improve the quality of castings, improve production 

efficiency, or to reduce energy consumption and promote 

industry development, Dongling Environmental Laboratory plays

an irreplaceable role. 

I believe that with the help of Dongling Environmental

Laboratory, the die-casting machine industry will usher 

in a better tomorrow.

In the future, we look forward to more companies cooperating

with Dongling Environmental Laboratory to jointly explore 

more efficient and safer die-casting solutions.

We are LK Die die-casting machine Authorized Official Agent 

for Egypt(EGY),Saudi Arabia(KSA),United Arab Emirates(UAE)

The Islamic Republic of Iran(Iran),Qatar(QAT),

The State of Kuwait(Kuwait), The Middle East 

Contact us to discuss the details of your project and we'll 

be happy to provide you with a review and quote.

Learn more about our die-casting services through: 

https://www.zazdiecasting.com/ and https://ae.zazdiecasting.com/