LK Die Casting Machine / 2024-06-14 10:47:17
As an important industrial equipment, the die-casting machine is the key to the realization of the die-casting process.
It consists of the following key components:
1. Clamping mechanism
The clamping mechanism is one of the important components of the die-casting machine. It is responsible for realizing the
opening and closing of the mold, ensuring that the mold is tightly closed during the die-casting process to prevent the
leakage of molten metal. The clamping mechanism usually includes components such as templates, tie rods, and clamping
cylinders. The template is used to install the mold, the tie rod provides support and guidance, and the clamping cylinder
generates sufficient clamping force.
2. Shot mechanism
The shot mechanism is the core part of injecting liquid metal into the mold cavity at high speed. It includes a shot
cylinder, a shot rod, an accumulator, etc. The shot cylinder pushes the shot rod to quickly inject the molten metal into
the cavity under high pressure. The accumulator can store energy and release it instantly when needed to increase the
speed and pressure of the shot.
3. Hydraulic system
The hydraulic system provides power for each action of the die-casting machine. It consists of a hydraulic pump, a
hydraulic cylinder, a hydraulic valve, etc. By precisely controlling the flow and pressure of the hydraulic oil, the
smooth operation of actions such as clamping, shot, and ejection can be achieved.
4. Control system
The control system is like the brain of the die-casting machine, which accurately controls and regulates the entire die-
casting process. It includes electrical control cabinets, PLC controllers, various sensors, etc. The control system can
set and adjust various process parameters, such as injection speed, pressure, temperature, etc., to ensure the quality
and consistency of die-casting products.
5. Furnace
The furnace is used to melt metal materials and provide liquid metal for die-casting. It usually has heating elements,
temperature control devices, etc. to ensure the temperature and quality of the molten metal are stable.
6. Mold
The mold is a key component that determines the shape and size of the die-casting product. It consists of a cavity, a
core, a pouring system, etc. The design and manufacturing quality of the mold directly affects the quality and production
efficiency of the die-casting product.
7. Ejector mechanism
After die-casting is completed, the ejector mechanism is used to eject the formed casting from the mold. It usually
includes ejector rods, ejector cylinders, etc.
8. Cooling system
The cooling system is used to cool the key components of the die-casting machine to prevent overheating damage. It
includes water cooling pipes, radiators, etc.
9. Lubrication system
The lubrication system lubricates the moving parts of the die-casting machine, reduces friction and wear, and extends the
service life of the equipment.
These components work together to complete the die-casting process. Each component has an irreplaceable role, and their
performance and quality directly affect the working efficiency of the die-casting machine and the quality of the die-
casting products.
With the continuous development of technology, the components of the die-casting machine are also constantly innovating
and improving. New materials, more advanced control technologies, etc. are gradually being applied to die-casting
machines, so that their performance is continuously improved, and they can meet the increasingly complex and diverse
production needs.
In short, understanding the composition of the components of the die-casting machine is of great significance for the
correct operation, maintenance, and improvement of the die-casting machine. By continuously optimizing the performance of
these components, the die-casting industry will be promoted to a higher level.
Contact LK Egypt ZAZ to learn more info about the die-casting machine.
Phone: +86 13598704163
Email: jack@zazmae.com https://www.zazdiecasting.com/
#die cast tooling
#trivalent chromate
#rapid prototype casting
#a360 aluminum
#aluminum caster
#aluminum prototype
#ideal 55 slider parts
#density of aluminum kg/mm3
#magnesium sheet metal
#parts of a metal gate
#subcontracting of screw machining for the luxury sector
#wall aluminum
#die casting tooling
#tooling for die casting
#density of aluminium in kg mm3
#clear chromate
#es casting metals
#gating material
#prototype aluminum
#sigma castings
#subcontracting of screw-machining for household appliances
#we squeeze to please machine
#aluminium gravity die casting
#aluminum part
#aluminum rapid prototyping
#nickel casting
#plunger tip for die casting machine
#rapid prototyping aluminium
Locking Force: 9000KN Die Height: 400-1000mm Space Between Tie Bars: 930x930mm Shot Weight: 13.5Kg Casting Area Max:2250c㎡
MoreLocking Force: 2800KN Die Height: 250-650mm Space Between Tie Bars: 560x560mm Shot Weight: 2.9Kg Casting Area Max:700c㎡
MoreLocking Force: 5000KN Die Heigh: 350-850mm Space Between Tie Bars: 760x760mm Shot Weight: 6.9Kg Casting Area Max:1250c㎡
MoreLocking Force: 4000KN Die Height: 300-700mm Space Between Tie Bars: 669x669mm Shot Weight: 4.7Kg Casting Area Max:1000c㎡
More